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From R22 to R404A: QISHANR SW 68 in a Supermarket Rack Retrofit

A supermarket operator retrofitted a rack system from R22 to R404A and moved the oil from mineral to POE. Three months on QISHANR SW 68: reliable oil return, no logging, a clear sight glass and no low-oil alarms.
Detalhes do caso

By Qishanr Technical Team · Published 23 September 2026
Retrofit report · QISHANR SW 68 (POE 68) · Supermarket rack system converted from R22 to R404A

TL;DR

  • A supermarket operator retrofitted a rack system from R22 to R404A, which meant replacing the mineral oil with a POE lubricant.
  • Our engineer confirmed the compressor model and refrigerant first, then matched QISHANR SW 68 to the Emkarate RL 68H specification the site had been running.
  • Three months on: reliable oil return, no oil logging, a clear sight glass, stable discharge temperatures, quieter running and no low-oil alarms.

Case at a Glance: QISHANR SW 68 in a Supermarket Rack Retrofit

QISHANR SW 68 is an ISO VG 68 synthetic polyolester (POE) refrigeration compressor oil, blended for HFC systems. It is specified where an oil has to stay miscible with the refrigerant at low evaporating temperatures, which is the condition a supermarket rack creates.

Item Detail
CustomerA supermarket operator (not named)
ApplicationSupermarket rack system retrofitted from R22 to R404A, low-temperature evaporators
ProductQishanr Ester Oil SW 68 (POE 68), ISO VG 68, 68 mm²/s at 40 °C
Oil family changeMineral oil replaced by POE as part of the refrigerant retrofit
Specification matchedEmkarate RL 68H, the specification the site had been using
Top-up without a drainOne Carrier unit still holding Totaline SW-68 was topped up with SW 68; no compatibility issues
After three monthsReliable oil return, no oil logging, clear sight glass, stable discharge temperatures, quieter rack, no low-oil alarms
Supply and documentsOn-time delivery, vacuum-sealed pails, MSDS, CO and COA complete
Next stepStock ordered to cover the rest of the fleet

What Did the Supermarket Report After Switching to QISHANR SW 68?

The operator sent a review that covers the retrofit, the top-up case and three months of operation. Here it is in their words:

We recently retrofitted our supermarket rack system from R22 to R404A, which meant switching the compressor oil from mineral to POE. The sales engineer confirmed our compressor model and refrigerant first, then matched QISHANR SW 68 to the Emkarate RL 68H spec we had been using — direct replacement, no system flush required. We even topped up one Carrier unit that still had Totaline SW-68 in it without draining; no compatibility issues at all. Delivery was on time, and the pails arrived vacuum-sealed — important, because POE absorbs moisture. The documents (MSDS, CO, COA) came complete. After three months of operation, oil return through the low-temperature evaporators has been reliable — no oil logging, the sight glass stays clear — and discharge temperatures are stable. The rack runs noticeably quieter, and we haven't had a single low-oil alarm since the changeover. One small suggestion: a moisture-indicator label on the pail would be a nice addition for us technicians, given how hygroscopic POE is. We've already ordered enough to cover the rest of our fleet.

Why Does an R22-to-R404A Retrofit Force a Change From Mineral Oil to POE?

The refrigerant change drives the oil change. Mineral oil and R404A do not stay mixed: the oil separates out and collects where the refrigerant is coldest, which on a rack means the low-temperature evaporators.

That condition is what the trade calls oil logging, and a rack that logs oil loses heat transfer at the coil and lubricant at the compressor sump at the same time.

POE is the oil family that solves it. Polyol ester stays miscible with HFC refrigerants such as R404A and R507, so the oil travels with the refrigerant instead of settling out of it.

Miscibility is the ability of an oil and a refrigerant to form a single liquid phase rather than separating into layers.

The grade stays where it was. This site was running an ISO VG 68 specification, so the retrofit kept ISO VG 68 and changed the oil family from mineral to POE. That is why SW 68 was the match rather than a heavier or lighter grade.

An ISO viscosity grade describes an oil's kinematic viscosity at 40 °C. QISHANR SW 68 measures 68 mm²/s at that point, and kinematic viscosity in this class is measured under ASTM D445 at 40 °C and 100 °C.

The order of operations matters as much as the grade. Our published guidance is explicit that SW 68 is not to be introduced into an R22 circuit that still holds mineral oil. The refrigerant retrofit comes first, and the oil change follows it.

What Do "No Oil Logging" and a Clear Sight Glass Tell You About a Low-Temperature Rack?

Oil return is the measurement a supermarket engineer actually watches, because a rack can hold temperature perfectly and still fail slowly from oil that never comes back.

Oil logging is the accumulation of oil inside an evaporator, where it displaces refrigerant and cuts heat transfer while starving the compressor of lubricant.

The symptoms arrive in a familiar order: a coil that stops holding temperature, a sump level that keeps falling, and eventually a low-oil alarm or a seized compressor.

The customer reported the opposite after three months. Oil return through the low-temperature evaporators stayed reliable, no logging appeared, and the sight glass stayed clear.

Cold flow supports that. SW 68 has a pour point below −30 °C, which keeps it mobile in the coldest part of the circuit; the standard pour point test is ASTM D97.

Stable discharge temperatures are the second half of the report. A flash point above 240 °C gives the oil thermal headroom on the discharge side, where a rack runs hottest and where a thinner, moisture-loaded oil would begin to break down.

Quieter running and no low-oil alarms are the consequences a maintenance team notices: oil in the sump, film on the bearings, and no alarm raised by a level that keeps dipping.

How Does a Direct POE Replacement Work, Including Top-Ups Without a Drain?

The specification match came before the price. The site had been running to an Emkarate RL 68H specification, and SW 68 is documented as a direct replacement for it, alongside Castrol Icematic SW 68 and Carrier Totaline SW-68.

That equivalence is what makes a mixed rack practical. One Carrier unit still held Totaline SW-68, and it was topped up with SW 68 without draining the charge.

Our guidance allows exactly that on one condition: the oil already in the circuit must also be POE of the same ISO VG 68 grade. SW 68 is not to be mixed into a mineral-oil R22 circuit.

Moisture is the discipline that comes with POE. These oils absorb water from the air, which is why every pack size ships sealed and why a container is resealed immediately after use.

Water content is a laboratory measurement rather than a visual one, and the standard method for it is ASTM D6304, the Karl Fischer determination of water in petroleum products.

The pails arrived vacuum-sealed and the document set was complete: MSDS, CO and COA. The customer asked for one addition — a moisture-indicator label on the pail for the technicians who open them in the field.

It is a practical request from people who handle hygroscopic oil every week, and it is recorded here as their suggestion. The rest of their fleet is already covered: the follow-on order is placed.

QISHANR SW 68 Reference Data

Published values for Ester Oil SW 68, with the test method shown where the specification names one.

Parameter Value Method
Product / SKUEster Oil SW 68 (POE 68) / POE-SW68-5G—
Oil typeSynthetic polyolester (POE)—
Viscosity gradeISO VG 68 (68 mm²/s at 40 °C)ISO 3448
Flash pointAbove 240 °C—
Pour pointBelow −30 °C—
ColourClear to pale yellow—
Refrigerant compatibilityR134a, R410A, R404A, R507, R32, R744 (CO₂)—
Compressor typesScroll, reciprocating, rotary, screw—
OEM equivalentsCastrol Icematic SW 68, Carrier Totaline SW-68, Emkarate RL 68H, Mobil EAL Arctic 68, Summit RPE-68—
Packaging1 L, 3.8 L (1 gal), 18.9 L (5 gal pail), 208 L (55 gal drum)—
Qishanr Ester Oil SW 68 POE 68 synthetic refrigeration compressor lubricant, 5 L pail
QISHANR Ester Oil SW 68 (POE 68), supplied in sealed pails for HFC rack systems — see the SW 68 specification page.

The retrofit changed one variable only — the oil family — because mineral oil and R404A behave differently inside the same circuit.

Mineral oil and POE behaviour with R404A With R404A, mineral oil separates into two layers and collects in the low-temperature evaporator, while polyol ester stays as a single mixture and returns to the compressor. Mineral oil with R404A POE (SW 68) with R404A oil layer R404A liquid two phases, no mixing oil separates collects in the cold evaporator single phase oil travels with the refrigerant oil returns reaches the compressor sump Three months on this rack: no logging, sight glass clear, no low-oil alarms.

Fig. 1 — Why the oil family had to change with the refrigerant on this retrofit, and what the customer reported after three months of operation.

Who Should Choose QISHANR SW 68, and When to Choose Differently

  • Choose QISHANR SW 68 when: an HFC system on R404A, R507, R410A or R134a calls for an ISO VG 68 POE — supermarket racks, commercial and industrial refrigeration, scroll, screw and reciprocating compressors, and any retrofit that moves a VG 68 circuit off mineral oil — see the SW 68 specification page.
  • Choose a different POE grade when: the compressor nameplate specifies another viscosity — for example QSL-32H at ISO VG 32 for HFC equipment that runs the lighter grade.
  • Stay on a mineral oil when: the circuit is an R22, R717, R600a or R290 system that was designed for mineral oil, as in our ISO VG 56 mineral oil cold store case. POE is not a drop-in for a mineral-oil circuit that still runs R22.
  • Check the top-up rule before mixing. SW 68 can be added to an existing POE charge of the same ISO VG 68 grade without a drain, as this customer did on a Carrier unit; a mineral-oil charge is a different situation.
  • Related case: a screw compressor retrofit on ISO VG 100 mineral oil where the reported symptoms were cold-start knocking and an unsteady oil gauge.

FAQ: QISHANR SW 68 in Supermarket Rack Systems After an R22 to R404A Retrofit

Can QISHANR SW 68 replace Emkarate RL 68H or Carrier Totaline SW-68?

A: SW 68 is documented as a direct replacement for Emkarate RL 68H, Carrier Totaline SW-68, Castrol Icematic SW 68, Mobil EAL Arctic 68 and Summit RPE-68, at the same ISO VG 68 grade. It can also be mixed with those oils during a top-up when the charge already in the system is POE of that grade.

Can SW 68 be used in an R22 system that still holds mineral oil?

A: No. SW 68 is a POE lubricant for HFC systems. On an R22 circuit the refrigerant has to be retrofitted first, and the oil change follows — which is the sequence this customer followed.

Why does POE matter on a low-temperature rack?

A: Because mineral oil separates out of R404A and collects in the coldest part of the circuit. POE stays miscible with the refrigerant, so the oil keeps moving through the evaporators and returns to the compressor instead of logging there.

How should POE oil be stored on site?

A: Sealed, cool and dry, and resealed immediately after each use, because POE absorbs moisture from the air. Packs ship vacuum-sealed for the same reason, and water content is confirmed by laboratory test rather than by eye.

What documents come with an SW 68 order?

A: MSDS, certificate of origin and COA, alongside the commercial invoice. Packaging runs from 1 L and 3.8 L service sizes through the 18.9 L pail to the 208 L drum.

Retrofitting a rack from R22 to an HFC refrigerant? Send the compressor model, the new refrigerant and the grade on the nameplate — we confirm the oil family, the pack size and the documents before you order.
Request an SW 68 Quotation

DIVERSITY OF EXPLORATION

OUTDOOR SCENE

OUTDOOR SCENE

However, those with sealed components, including motors, controllers, and connectors, can also be operated outdoors. Performance IC forklifts tend to be utilized in heavy-duty applications, such as brick and lumber yards, where larger capacity and performance is required to move the heavy loads.
INFRASTRUCTURE SCENARIO

INFRASTRUCTURE SCENARIO

However, those with sealed components, including motors, controllers, and connectors, can also be operated outdoors. Performance IC forklifts tend to be utilized in heavy-duty applications, such as brick and lumber yards, where larger capacity and performance is required to move the heavy loads.
TRANSPORTATION SCENARIOS

TRANSPORTATION SCENARIOS

However, those with sealed components, including motors, controllers, and connectors, can also be operated outdoors. Performance IC forklifts tend to be utilized in heavy-duty applications, such as brick and lumber yards, where larger capacity and performance is required to move the heavy loads.
INDUSTRIAL SCENARIOS

INDUSTRIAL SCENARIOS

However, those with sealed components, including motors, controllers, and connectors, can also be operated outdoors. Performance IC forklifts tend to be utilized in heavy-duty applications, such as brick and lumber yards, where larger capacity and performance is required to move the heavy loads.
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